CT88K PLC FULLY HYDRAULIC DIE FORGING HAMMER
Its driving system is fully hydraulic driving system, fixed on columns with elasticity anti-vibration cushion block. This system uses advanced taper valve control technology, combine cylinder transit technology, double anti-leakage and hydraulic integrating technology, simple system structure. And Key hydraulic components and seals are imported.
Its hydraulic pump station is assembled on platform on two sides of hydraulic driving system. That not only reduce affecting on hydraulic system arising from striking vibration, but also short high pressure pipe channel, and reduce occupying areas. And the hydraulic station can be on floor and connect to driving system through pipeline.
Its striking system uses prestressed combine body to resolve super parts machining and transportation problem, and also avoid traditional separated hammer body with lower strength problem.
Striking program is easy to input, no need skilled computer engineer, and even semi-skilled worker is OK. When hammer working, control system can check oil temperature, pressure, cleanness and position and then numerical display. Once problem, the malfunction alarm light will be on and the malfunction position and character will be on touch screen. New designed remote monitor system can save maintenance engineer to user’s workshop time and cost. It not only save large labor and resource cost, but also supply fast service to customer to reduce loss arising from hammer stopping.
(1) Main features:
1.1 Program control, numerical input, simple operate;
1.2 High integrated hydraulic control system, accumulator fixed directly on main valve block without any pipe connecting, improve hydraulic system efficiency and easy for maintenance
1.3 Advanced taper valve control, fast response, good sealing and not easy to inner leakage;
1.4 High response speed and high reliable redundancy design;
1.5 Hydraulic driving system and power system assembled on top separately, no hydraulic pump station on floor;
1.6 Touch screen man-machine interface and automatic malfunction diagnosis and alarm, easy for machine operation and maintenance;
1.7 Safety design for inner accumulator and pipeline assembly;
1.8 Swaying combine oil cylinder and thin piston rod flexible design;
1.9 High and low pressure double anti-leakage design;
1.10 Long ram structure can improve working accuracy;
1.11 Striking energy and steps can be preset at will, no surplus striking energy can reduce striking noise and improve die life;
1.12 Slow up and down in the case of releasing hydraulic system pressure to make die changing safety;
1.13 Ram buffer is inner hydraulic buffer, to make sure safety and effective;
1.14 Special designed die automatic lubrication, blank convey system, ejector and scale removing system are for customer to choose. They can be linked to hammer through program to realize die lubrication locating, timing, quantifying control, to improve its productivity and reduce labor intensity.
1.15 Remote monitor system can save maintenance engineer to user’s workshop time and cost. It not only save large labor and resource cost, but also supply fast service to customer to reduce loss arising from hammer stopping.
(2) Advantages:
2.1 High efficiency
The special fully hydraulic power driving technology makes the hydraulic hammer obtain the huge kinetic energy in the extremely short stroke , that is, getting fast forging, high-frequency continuous forging in short stroke. And the additional die automatic lubrication system, ejector system, blank convey system and remote monitoring system linked to forging hammer can reduce more operator labor intensity and improve working efficiency greatly.
2.2 Energy-saving
Its driving efficiency reaches 65%, over 30 times than other steam hammer. Besides that, its energy saving is also to striking energy precise control.
2.3 High accuracy
The one-piece high rigid U-frame body and the radial wide guide rail make this hammer working precision keep well. High striking energy can be controlled, to avoid
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C88K PLC FULLY HYDRAULIC DIE FORGING HAMMER
